Centroler
EAF gunning manipulator
Advantages
| Labor-saving: |
Easy for
one person to operate this machine.
Every operation can be
controlled by a wireless pendant controller. |
| Material-saving: |
Less rebounded material by
spraying at furnace core.
Whole inner surface of furnace can be sprayed
equal, even the rear side of slag discharging spot. |
| Time-saving: |
Possible to spray a large
quantity of material, which leads minimal hours.
Reduction in loss of
gunning material also leads minimal hours. |
Specification
Apllications Discharging q'ty:
|
Suitable for a small capacity to
little over 200ton EAF (DC/AC, TAP/EBT).
Depends on dia. of hose used and distance from gunning
machine.
| 40A |
50A |
65A |
60Kg/min.〜
max.100Kg/min. |
120Kg/min.〜
max.180Kg/min. |
240Kg/min.〜
max.300Kg/min. |
|
| Operation: |
Wireless pendant switch / Wired
pendant switch
| Turning: |
Forward/Backward |
Water: |
Increase/Decrease |
| Tilting: |
Up/Down |
Spraying: |
Start/Stop |
| Nozzle-rotation: |
Right/Left |
|
|
|
| Apparatus: |
Water pump unit - Water pump,
open/close valve, remote water flow controller
Hose selector - Charged by
selector switch Centroler/Manuak gunning
Operation and control panel -
Separate or a panel with operation and control if
required |
Structure
Generally column is built up on the working floor and then mechanism such
as turning is mounted on the column.
Possible
to hang it on the existed column if there is not enough space to built
up.
Arm is titled up and down by power cylinder toward the center of
EAF.
Arm is equipped on the turning device and turns between furnace core and
waiting position.
Spraying nozzle fixed at the end of the arm can rotate at
the whole angle and right/left.
Merit of
Gunning by Centroler
Example A
|
Gunning material consumption (unit per ton) reduced by
12% |
|
 |
|
*Repair by gunning was once manually operated by
pipe before.
*Once the machine
is put into operation. It becomes possible to spray large q'ty of material with
less time. Nevertheless, gunning q'ty had increased for the first two months,
become operator's lack of proficiency. Therefore, three months later, when
operator is accustomed to the operation of machine.
Gunning material consumption was reduced by average
12%
|
| NOTE: |
For all samples, gunning had been manually done by
an operator using pipe.
Difference among
gunning material consumption before introducing of CENTROLER lies in the
following:
Difference of gunning materials
Difference of steels
manufactured
Difference of operations
Difference of methods to repair
furnace
(Difference of interval times for partial
repairing) |
Example
B
|
Gunning material consumption (unit per
ton) reduced by 21%
Gunning material
consumption was reduced by average 21%
|
|
 |
| NOTE: |
For all samples, gunning had been manually done by
an operator using pipe.
Difference among
gunning material consumption before introducing of CENTROLER lies in the
following:
Difference of gunning materials
Difference of steels
manufactured
Difference of operations
Difference of methods to repair
furnace
(Difference of interval times for partial
repairing)
|
|
